Supply of 100 Tons of Corn Processing Machinery Per Day

It is a complete set of engineering equipment for processing corn grits and corn meal with corn as raw material.

Note: Grits in northern parts of the city are also called ballast corn

Process overview:

Maize deep processing equipment adopts automatic solutions to reduce labor expenses and production costs.The team of grain designers and commissioning engineers ensures the reasonableness of the process, which not only reduces energy consumption, but also reduces the influence of magazine, ash and bran star on the finished product.All kinds of genuine product yield and product quality are up to or beyond the prescribed standards, increase the market competitiveness of products.

The whole equipment has the characteristics of reasonable technology, excellent equipment, small dynamic consumption, powder yield, good quality of finished products, etc.The finished products are widely used in food enterprises, sugar enterprises and beer enterprises.

Process introduction:

1. Raw grain cleaning section: the use of a screen, a stone removal, a magnetic separation, and through the configured air separation system, to clear out the grain of large and small impurities,

2. Peeling and embryo removal section: two peeling, one polishing, two screening, one selection.

1) Two steps of peeling and one step of polishing ensure that the skin and embryo are removed cleanly, and the powder and skin are separated by an effective suction system;

2) Sieving: separate the material according to different sizes and masses;

3) Selection: according to the specific gravity of the material, the skin and broken embryo are separated from the material through the combined action of fish scale plate and air flow;

3. Grits section: The process of grits, brushing powder, sieving and classification suspension is adopted.

Grits: the material is broken into grits to grind the endosperm (white spot) with low hardness into powder;

2) Brushing powder: to separate the white powder from the material;

3) Sieving: grading according to material size;

4) Suspension: according to the material proportion of different use of airflow to separate the micro skin from the grits;

4. Pulverizing section: multi-channel grinding and sieving process is adopted.

1) Grinding: the surface sand into the mill is ground into fine powder;

2) sieving: separating the fine powder from the material;

5. Metering and packaging section: warehouse can reduce the amount of labor. Metering and packaging can be manual or electronic.

Technical indicators:

1. Product structure: Grits/ballast, corn meal, corn husk

2. Product yield rate: Grits, grade corn meal 25-30%, corn bran 20-25%.Grits and total yield of corn meal :75~80%.

3. Indicators of finished products

A. Corn flour fineness: 40-200 mesh (powder fineness can be adjusted)

B. Sand content: <0.02%

C. Magnetic metal content: <0.003 / kg

D. Moisture: Storage 13.5-14.5%

Core equipment: vibrating screen, grading stone machine, fan, air suction duct, deembryo machine, embryo selection machine, peeling machine, polishing machine, flat screen, etc.

Technical features:

1. Compared with the complete wet processing technology of corn, it reduces the equipment input for the early drying of grain and the late drying of finished products;

2. Complete set of dry corn processing technology, material processing process without contact with water, sanitation, simple, labor-saving;

3. Adopt peeling equipment to reduce the loss of endosperm in the process of peeling;